Manufacturing operations today are under constant pressure—optimize output, reduce waste, and hit ever-tightening margins. Yet, in facilities across North America, a silent space-hog lingers: traditional WIP carts and static storage racks.
These legacy systems consume vast swaths of valuable floor space, bottleneck material flow, and require more labor and equipment to move fewer parts. When rack systems max out horizontally, your only options seem to be expansion, offsite warehousing, or more inefficient workarounds. These aren’t solutions. They’re compromises.
A single Diverse Global customer was using 439 standard racks that occupied 3,625 square feet.
After switching to RZR Racks, they used only 267 racks occupying 2,504 square feet—freeing up 1,121 square feet.
That change alone saved them $151,500 annually in operating expenses.
You don’t just lose space. You lose:
Time: More trips to the line mean higher labor costs.
Productivity: Congested aisles slow down everything from picking to replenishment.
Flexibility: Growth becomes constrained—not by demand, but by infrastructure.
Sustainability: More racks, more trucks, and more forklifts mean a bigger carbon footprint and more maintenance.
In short, traditional storage methods limit your facility’s potential. They’re the outdated norm in a world that needs nimble, sustainable solutions.
The RZR Rack and FLX Rack from Diverse Global don’t just improve upon the old model—they redefine what storage can be. This is not a product evolution; it’s a new category of material handling.
Vertical Expansion: Up to 60% more storage density in the same footprint.
Floor Space Efficiency: Gain back up to 40% of your production space.
Sustainability Boost: Fewer trips, less equipment, and smarter storage contribute to greener operations.
Scalability: One customer projected over $8 million in savings over 10 years from deploying RZR Racks across multiple programs.
Customizability: From bag sizes and colors to ESD-safe materials and retrofitting, each rack is designed to fit your specific needs.
This isn’t just about storing more—it’s about building smarter, leaner, future-ready facilities.
If your facility is struggling with space, transportation inefficiencies, or rising operational costs, it's not a sign to expand—it's a sign to innovate. The RZR and FLX Racks are more than storage solutions. They're strategic assets that unlock hidden capacity, reduce waste, and set a new bar for operational excellence.
Let’s build a more efficient, sustainable future—one rack at a time.
📩 Start a conversation with Diverse Global or explore a custom solution tailored to your facility.